2019-2023 KAWASAKI ZX6R 636 INSTALLATION INSTRUCTIONS FOR:
Frame Sliders
Fork Sliders
Swingarm Spools
WARNING: The installation of all parts in these installation instructions must be performed by a qualified motorcycle mechanic who is using the correct tools and who understands the correct use of all tools required to complete the installation.
Frame Sliders
NOTE: These sliders bolt directly to the engine mounts of the bike and do not require modifications or cutting of the fairings.
The right side of the bike is the side with the throttle, and the left side of the bike is the side with the clutch lever.
1. Locate the engine mounts on the frame of the bike; they are visible through the large openings in the fairings on both sides of the bike.
2. Install one slider at a time- do not loosen the factory engine mount screws at the same time.
3. Loosen (counter-clockwise rotation when viewed from the side of the bike) the factory engine mount screw and remove it from the engine mount; DO NOT loosen the frame adjuster nut, which is the castle-type nut on the right side only.
4. For the right side, select the shortest of the two sliders.
5. Place the slider over the mounting point and insert the screw/washer through the slider and the engine mount, then turn the screw clockwise. You should feel the threads of the screw engage the threads of the engine mount. There should be little resistance until the screw head/washer contacts the aluminum spacer inside the slider. WARNING: THE WASHER MUST BE ON THE SCREW BEFORE INSTALLING THE SLIDERS
6. Tighten the screw to the factory specified amount of torque (same as factory screw).
7. For the left side, use the longest of the two sliders.
Repeat steps 3, 5, and 6 to install the left side
If you damage one slider in a crash or drop, you can order just the side you need on our website.
For technical assistance, please contact us
ZX6R 636 Fork Sliders Installation Instructions
Note: This set is installed with the front axle in its normal operating position.
1. Apply medium strength thread locker compound to the supplied mounting screw being sure that the washer is on the screw.
2. Install one of the axle sliders onto the supplied shaft and lightly tighten with a 5mm hex wrench.
3. Insert slider and shaft assembly into the axle.
4. Apply medium thread locker compound to the remaining screw and insert through the remaining slider. While holding the
opposing slider/shaft firmly in place by hand, insert the slider/screw into the axle and carefully start the screw into
the shaft. It may take some careful positioning of the shaft to get the screw threads started into the shaft.
5. Once the screw has been started and confirmed that proper thread engagement was made, lightly torque the
screw.
6. Final tighten the opposing screw with light torque.
Important: Do not over tighten the left or right side screw.
For technical assistance, please contact us
Swingarm Spools
Apply a small amount of medium strength (blue threadlocker) to the threads of the supplied screws. Install each with light to medium torque.
Frame Sliders
Fork Sliders
Swingarm Spools
WARNING: The installation of all parts in these installation instructions must be performed by a qualified motorcycle mechanic who is using the correct tools and who understands the correct use of all tools required to complete the installation.
Frame Sliders
NOTE: These sliders bolt directly to the engine mounts of the bike and do not require modifications or cutting of the fairings.
The right side of the bike is the side with the throttle, and the left side of the bike is the side with the clutch lever.
1. Locate the engine mounts on the frame of the bike; they are visible through the large openings in the fairings on both sides of the bike.
2. Install one slider at a time- do not loosen the factory engine mount screws at the same time.
3. Loosen (counter-clockwise rotation when viewed from the side of the bike) the factory engine mount screw and remove it from the engine mount; DO NOT loosen the frame adjuster nut, which is the castle-type nut on the right side only.
4. For the right side, select the shortest of the two sliders.
5. Place the slider over the mounting point and insert the screw/washer through the slider and the engine mount, then turn the screw clockwise. You should feel the threads of the screw engage the threads of the engine mount. There should be little resistance until the screw head/washer contacts the aluminum spacer inside the slider. WARNING: THE WASHER MUST BE ON THE SCREW BEFORE INSTALLING THE SLIDERS
6. Tighten the screw to the factory specified amount of torque (same as factory screw).
7. For the left side, use the longest of the two sliders.
Repeat steps 3, 5, and 6 to install the left side
If you damage one slider in a crash or drop, you can order just the side you need on our website.
For technical assistance, please contact us
ZX6R 636 Fork Sliders Installation Instructions
Note: This set is installed with the front axle in its normal operating position.
1. Apply medium strength thread locker compound to the supplied mounting screw being sure that the washer is on the screw.
2. Install one of the axle sliders onto the supplied shaft and lightly tighten with a 5mm hex wrench.
3. Insert slider and shaft assembly into the axle.
4. Apply medium thread locker compound to the remaining screw and insert through the remaining slider. While holding the
opposing slider/shaft firmly in place by hand, insert the slider/screw into the axle and carefully start the screw into
the shaft. It may take some careful positioning of the shaft to get the screw threads started into the shaft.
5. Once the screw has been started and confirmed that proper thread engagement was made, lightly torque the
screw.
6. Final tighten the opposing screw with light torque.
Important: Do not over tighten the left or right side screw.
For technical assistance, please contact us
Swingarm Spools
Apply a small amount of medium strength (blue threadlocker) to the threads of the supplied screws. Install each with light to medium torque.
